A High Quality Image Stitching Process for Industrial Image Processing and Quality Assurance

Rolf Hoffmann · 2021

The size of the recording area of a camera is limited. The resolution of a camera image is also limited. To capture larger areas, a wide angle lens can be used, for example. However, the image resolution per unit area decreases. The decreased image resolution can be compensated by image sensors with a higher number of pixels. However, the use of a high pixel number of image sensors is limited to the current state of the art and availability of real image sensors. Furthermore the use of a wide angle lens has the disadvantage of a stronger distortion of the image scene. Also the viewing direction from a central location is usually problematic in the outer areas of a wide angle lens. Instead of using a wide angle lens, there is still the possibility to capture the large image scene with several images. This can be done either by moving the camera or by using several cameras that are positioned accordingly. In case of multiple image captures, the single use of the required image is a simple way to evaluat e a limited area of a large image scene with image processing. For example, it can be determined whether a feature limited by the size is present in the image scene. The use of this simple variant of a moving camera system or the use of single images makes it difficult or even impossible to use some image processing options. For example, determining the positions and dimensions of features that exceed a single image is difficult. With moving camera systems, the required mechanics add to the effort, which is subject to wear and tear and introduces a time factor. Image stitching techniques can reduce many of these problems in large image scenes. Here, single images are captured (by one or more cameras) and stitched together to fit. The original smaller single images are merged into a larger coherent image scene. Difficulties that arise here and are problematic for the use in industrial image processing are, among others: the exact positioning of the single images to each other and the actual joining of the imag es, if possible without creating disturbing artifacts. This publication is intended to make a contribution to this.

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