A flexible stand-alone FPGA-based ATE for ASIC manufacturing tests
Dionísio Carvalho, Bruno Cavalcante de Souza Sanches, Manoel Carvalho, Wilhelmus A. M. Van Noije · 2018
Technology scaling made possible to increase IC capabilities from one node to the next by adding more transistors within the same die area while keeping a low pin count. As a consequence, test complexity increased exponentially, requiring engineers to use not only better test pattern generation software, but also powerful and expensive Automatic-Test-Equipments (ATE), usually not viable and accessible for small fabless start-ups and universities. In this work, we propose a low-cost and flexible ATE intended for manufacturing tests of the digital part of a multi-million gate industrial mixed signal ASIC produced in a 130nm technology that will be used at CERN in the ALICE experiment. The proposed ATE was built upon a ready-to-use platform including an embedded ARM-based processor and a FPGA to effectively apply the test vectors via the Device-Under-Test (DUT) scan chains in a feasible time and viable cost without the need for a PC. The ATE was operated to execute in-series manufacturing tests on two versions of the SAMPA chip, allowing identifying on-silicon defects.