Reap what you sow

Kai-Hui Chang, Igor L. Markov, Valeria Bertacco · 2008

Post-silicon validation has recently become a major bottleneck in IC design. Several high profile IC designs have been taped-out with latent bugs, and forced the manufacturers to resort to additional design revisions. Such changes can be applied through metal fix; however, this is impractical without carefully pre-placed spare cells. In this work we perform the first comprehensive analysis of the issues related to spare-cell insertion, including the types of spare cells that should be used as well as their placement. In addition, we propose a new technique to measure the heterogeneity among signals and use it to determine spare-cell density. Finally, we integrate our findings into a novel multi-faceted approach that calculates regional demand for spare cells, identifies the most appropriate cell types, and places such cells into the layout. Our approach enables the use of metal fix at a much smaller delay cost, with a reduction of up to 37% compared to previous solutions

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