An Advanced Electrothermal Sensor for Automotive Level Measurement

M. Haub, Roland Jakobs, F. Kuehnel · SAE technical papers on CD-ROM/SAE technical paper series · 1983

This paper describes a fuel level sensor, which basically consists of thin-film resistors encapsulated in Kapton foils. The thin-film elements are heated by constant current pulses and the immersed part is cooled by the liquid to be measured. This results in a change in resistance which can be detected by various types of evaluation circuitry discussed in the paper. This electrothermal principle has a number of advantages compared to conventional methods: - long life due to absence of mechanical moving parts or contacts - high media compatibility including ethanol or methanol containing fuels - high resolution in the “empty region” - easy shaping of output characteristics with unusual tank shapes A status report on development progress is given including test results with first prototypes and a discussion of the achieved error-band.

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